Elecraft W1 User Manual

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Elecraft • www.elecraft.com • 831-662-8345
ELECRAFT W1 Power Meter
Assembly and Operating Manual
E740100: Revision D, October 12, 2008
Copyright © 2008, Elecraft; All Rights Reserved
Introduction
The Elecraft W1 is a versatile RF power and SWR meter than can be used with any transmitter from QRP levels to 140 watts
output from 1.8 to 30 MHz. The W1 automatically selects the proper power range of up to 1.4, 14 or 140 watts and indicates
the peak forward power and SWR on built in LEDs. The power and SWR is also available through a connector as RS232
serial data for display on a computer or to control other equipment.
The W1 Power meter is designed to be used as a stand-alone unit that may be powered from a self-contained battery or an
external power source. Optionally, it may be built into existing equipment or an enclosure of your choice. See Assembly
Options on page 3 for more information.
The W1 uses no surface-mount technology, so it’s an ideal project for first-time builders.
Specifications
Size: 5-3/8” x 2-11/16” (13.7 cm x 6.8 cm).
Internal Power: 9V battery.
External Power: 7-14 V (8 V min. recommended).
Current Drain: 10 mA idle, 30 mA with 10 LEDs illuminated.
Power Range; Auto-ranging, 1.4, 14 and 140 watts.
Accuracy: 0.5 dB typical.
Frequency Range: 1.8 to 30 MHz.
Tools Required
You will need the following tools to build this kit:
Fine-tip temperature-controlled ESD-safe soldering station with 700 to 800F tip (370-430C). Recommend a spade
tip no greater than 0.05” (1.3 mm) wide.
IC-grade solder (Kester #44 or equivalent). Small diameter solder (e.g. .031”) is easiest to work with on small
printed circuit boards. DO NOT use acid-core solder, water-soluble flux solder, additional flux or solvents.
Needle-nose pliers.
Diagonal cutters.
Small, #2 Phillips screwdriver.
Small wrench or driver for 4-40 nut.
Digital Multimeter (DMM) with voltage, resistance and diode-checking functions is useful for confirming the value
of components. A DMM with capacitance measurement capability is desirable, but not required.
Desoldering tools and supplies are invaluable. Narrow solder wick or a good vacuum desoldering tool such as the
Soldapullt® model DS017LS are recommended.
A conductive wrist strap and anti-static mat is recommended (see ESD-Sensitive Parts below). Wrist straps and mats
are available at very low cost from Jameco, Mouser, and other electronics suppliers.
Refer to www.elecraft.com for tool sources and solder recommendations.
Parts List
We strongly recommend that you do a complete inventory before beginning assembly. The inventory helps you correctly
identify all the parts to avoid mistakes during assembly.
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Summary of Contents

Page 1 - W1 Power Meter

Elecraft • www.elecraft.com • 831-662-8345 ELECRAFT W1 Power Meter Assembly and Operating Manual E740100: Revision D, October 12

Page 2

10 Turn the POWER switch OFF, then install a 9-volt battery in the holder or connect a d-c supply between 9 and 14VDC to J2 (positive to center pin).

Page 3 - Assembly Options

11 Circuit Description Refer to the schematic diagrams on pages 12 and 13 . Transformer T1 is a directional coupler sampling the forward and reflected

Page 4 - Assembly Procedure

12 Schematic Diagram, Sheet 1

Page 5

13 Schematic Diagram, Sheet 2

Page 6

14 Serial Interface Commands The W1 responds to commands for data supplied by the external system. Nothing is sent until a command is received by the

Page 7 - FOR AIR TO CIRCULATE

15 Command Purpose Request the user settings currently being used in RAM String Length 6 chars. Response X<A|P><A|P><S|M|F><S|

Page 8

2 ESD-Sensitive Parts Some of the parts in this kit are sensitive to damage from electro-static discharge (ESD). Problems caused by ESD damage may be

Page 9 - Checkout and Calibration

3 Reference. Designator Description Qty Part Number R15, R21 100K (brn-blk-yel) 1/4W Resistor 2 E500006 R16 10k (brn-blk-org) 1/4W Resistor 1

Page 10 - Troubleshooting

4 Assembly Procedure The finished Power Meter is shown in Figure 1. We recommend you follow the assembly procedure below and refer to this figure as

Page 11 - Circuit Description

5 __ R20, 24.9K 1% (red-yel-wht-red)  __ R16, 10K (brn-blk-org) __ R18, 22K (red-red-org)  __ R14, 1K (brn-blk-red) __ R22, 22K (red-red-org)  __ R

Page 12 - Schematic Diagram, Sheet 1

6 Position trimmer potentiometer R17 (502) on the board over the silk screened outline near RP1 and RP2 with the beveled end lined up over the beveled

Page 13 - Schematic Diagram, Sheet 2

7 LEAVE A SMALL SPACE FOR AIR TO CIRCULATEBE SURE NO LOOSE STRANDS ARE TRAPPED ON TOP OF THE BOARDDO NOT FILL THEADJACENT SOLDER PAD.BE SURE THE SECON

Page 14 - Serial Interface Commands

8 3. While holding the LED squarely on the PCB, wet the tip of your soldering iron with a small drop of solder and touch it to one lead and solder pa

Page 15

9 i Follow ESD protection while handling the transistors and integrated circuits in the following steps (see ESD-Sensitive Parts on page 2). Either we

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